As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Following as I think I have the leaks too. The above is currently in 4WD high. If youre a 4th generation Toyota 4Runner owner, you may have heard of the phrase, use it or lose it being used. This Toyota Tundra Actuator Problems Posts: 1. Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. I have the same problemno access panel on the back of the actuator. I would set up a Twitter account and tweet from there - they will ask you to Direct Message them with details anyway and you need an account to do that, Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/showthsfer+case+leak, 92 tranny fluid leaking into transfer case. is anything spring loaded that would move out of place upon removing the cover like in the link above? There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? Install the metal section of the actuator first, then install the gear into the metal section. Many thanks to the OP. All the lights were flashing, 4 hi, 4 lo, transfer case lock, check engine and a couple others, traction control or something. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. How to remove the Transfer Case Actuator on an 01 / 02? Im confused which part you are replacing when you say module. I then turned my attention to the transfer case actuators. TSB TC007-06 identifies the problem as a defective O-ring. WebChanging the transfer case fluid in the 4th Gen 4Runner. I'm going to do mine myself in a few months, just adding TC oil every oil change for now. Why Does 4WD Dash Light Stay On? How much is it leaking? Mine shifts into 4lo and Center Lock works Ok just seal is bad. In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. I am going to have him try to document with pics if possible. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Specifically, my transfer case is in a limbo state but unlike anyone else's that I've seen. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? (952) 426-4798 Monday-Friday 9am-5pm. With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). Learn how your comment data is processed. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. This is fantastic info. It's a cold winter's day, and you have an icy and snowy commute ahead of you. So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. I used the OP's method and was able to get the H-L motor working again. I too have read gmyatko's procedure, and while it is a little rough and no pictures it still covers everything and tells you things you don't need to do that the FSM and TSB say to do. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. I can across the video on YouTube (link below). Just swap it. A transfer case leak at the actuator. Why Am I Stuck in 4WD? Andy Knapp, Just posted a photo instagram.com/p/CP4W. Toyota Tundra Replacing Transfer Case Motor/Actuator Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/3rd-gencemobile.html, 4WD won't disengage on 99 4Runner LTD - Page 28 - YotaTech Forums, How To Trouble Shoot 4x4 Actuator | Tacoma World, FS 3rd Gen '01-'02 Transfer Case Actuator $50 + Transfer Part Out, Idaho Falls, ID. TSB TC007-06 identifies the problem as a defective O-ring. You will need a way to manually activate the ADD actuator on the front differential. Just keep in mind toping off and checking fluid level often. Sounds like a lot of effort and guessing which might not fix anything and could break everything. How to Replace Your Power Window Actuator It was covered under my extended warranty so I didn't have to pay anything. Then re-tighten? If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. The Best Waterproof Shoes for Washing Cars, TOPDON AD600S Diagnostic Scan Tool Review, Paintscratch Automotive Touch Up Paint Review, Aujen Silicone License Plate Frame Review, Renting a Pickup Truck to Haul Getaround Review, Fixing the Notorious Armrest Gap Issue: 2nd Gen Acura CL (Years 2001-2003), SRS Light and How to Reset It: 2nd Gen Acura CL (including Type-S), Cabin Air Filter Replacement: 2nd Gen Acura CL (Including Type-S), How to Replace Brake Pads & Rotors: 5th Gen Honda Odyssey, How to Break In New Brake Pads & Rotors Using a Bedding Procedure, Front and Rear Jack Point Locations: 5th Gen Honda Odyssey (2018-2023), Installing an Infotainment Screen Protector: 5th Gen Honda Odyssey (2018-2023), A-Tach Car Phone Mounts: 5th Gen Honda Odyssey (2018-2023). I have the exact same problem as you. I am not responsible for any action you take as a result of reading this. How to Operate your 4WD to Prevent it from Getting Stuck As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. FWIW, it took 25 volts before the motor would unstick. My '04 4Runner, 88K miles has a leaking Transfer Case. The actuator motor alone is more than $400 bucks from what I can find. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. This sometimes kicks the actuator into locking/unlocking. With the truck on, in neutral, have the wheels chocked, cycle between 4hi and 4lo, you can hear the clicks with the door open as the actuator tries to work for maybe the first 15 seconds and then stops trying to activate. failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. Has anyone tried the replacement part from rockauto. Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. This article applies to the Toyota Tundra (2000-present). Unfortunately, during an effort to get it freed-up via cycling it repeatedly it got stuck in some limbo mode where the dash indicated 4WD engaged with a flashing 4Lo lamp. Not to mention it has 205k miles on. After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. 4th gen transfer case actuator timing . A few threads on this issue if you search for them. I came fairly close to launching both. What a gold mine of a post! Reinstall the plastic cover, wiring harness and vent hose. Is there any cautions one should take when doing this? 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD There are a few threads on the forum discussing this. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Posts: 1. Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Thanks so much and God Bless. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Hello! Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Thanks for your input! Any help is very appreciated! Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Every month or so, you should try cycling through your 4WD control switch knob through the various settings. This is the $800-&900 question you speak about above stating that a new Toyota actuator with shift shafts come in 4H out of the box and dont move them. The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. I can across the video on YouTube (link below). 4th gen T-Case actuator trick 2003 Limited V8. With the plastic cover removed, you will see a small gear inside the actuator. Remove the small gear from the new actuator. we have a 2004 Toyota 4runner that will not come out of 4lo. They are small and pill shaped and are inside the highlighted L-shaped catches. Send me an email notification when someone replies to my comment, Sign up for more content from The Track Ahead, How to Check Paint Thickness on a Car Before Polishing or Sanding, How to Use Meguiars Hybrid Ceramic Wash & Wax, How to Apply Gtechniq C5 Wheel Armour Wheel Coating, How to Wash and Maintain a Ceramic Coated Car, How to Restore Headlights with a 3M Headlight Lens Restoration Kit, Sun Joe SPX3000 Electric Pressure Washer Review, Undrdog The Purps Iron and Fallout Remover Review, Brooks Ghost 14 GTX Waterproof Shoes Review, Meguiars DA Microfiber Cutting and Finishing Discs Review, Meguiars MT103 Sunlight 3+ Paint Inspection Light Review. WebChanging the transfer case fluid in the 4th Gen 4Runner. It was not able to go in to 4hi. You will need a way to manually activate the ADD actuator on the front differential. My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. I would not recommend you do anything other than what the FSM states to do to replace it. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. Are you unable to go from 2HI to 4HI? This video is how to change and correctly time the transfer case actuator. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? Has anyone tried this? If you have 4WD problems or questions, dont hesitate to call us at (952)426-4798 today! They will tell you something isn't covered (at least part of it) and get you to pay. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Press Esc to cancel. If youre having issues, it also doesnt hurt to change out your transfer case fluid if it is due for replacement. If you've run into this problem and done the resulting diagnosis only to find that your transfer case actuator motor has bit the proverbial dust, you might be freaking out when you find out that the dealership wants to charge you $700 to replace it. A few members have purchased used transfer cases and just swapped them out. After the new actuator was installed and the FIPG gasket was allowed to sit overnight, the transfer case was filled with gear lube and returned to service, now with functioning 4WD High/Low and center differential lock. Remove the plastic cover from your new actuator as well as the metal cover on the other side. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more $13.99. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Is there any cautions one should take when doing this? Thanks for your input! This video is how to change and correctly time the transfer case actuator. What is this twist method? I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. So use it or lose it to save yourself from future headaches. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. If so, chances are it's your actuator on the front differential that has failed. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. 2022 The Track Ahead. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? Well be open Monday-Friday, 9am-5pm! 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system It's the one with two rods going into the TC. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. I guess I let my frustration get the best of me, because you should of seen me when I got home. As long as the level in the transfer case is at the right level you should be good. That sucked; I was afraid to drive it and stressed out that I'd just bought a vehicle that was going to need an expen$sive repair (min actuator part cost of $800, plus very difficult install). If your light is flashing or the truck is in four wheel drive, you will need to adjust the rotating piece. Tundra 4WD Actuator Problems Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. I am guessing this post isn't about the actuator seal repair? 2003 Limited V8. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going $13.99. Care to elaborate? It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. I know of at least a few dealers who will "double dip". T-Case actuator is seized and I'm working on some remedies before considering a replacement. As Minnesotas independent Toyota, Lexus and Scion repair specialist we pride ourselves both our fast turnaround, expertise and quality that is unmatched in the industry. https://m.youtube.com/watch?v=pedBianZA8Q&t=9s. A1 Auto Is your 4Runner stuck in four wheel drive? Hi John, Has anyone tried this? Are you saying the fix is to loosen the bolts? There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Thanks. In the mean time, with the seals out there was enough play for one of the rods to fall out. failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. Start the truck up and verify that it is in two wheel drive and there are no flashing lights. If you have a V8 4Runner, youll have only a two settings: H4 and L4. Absolutely! My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. Then I removed the actuator plastic covers and the motor is working. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. I can across the video on YouTube (link below). Replace 2007 4WD shift actuator motor without removing transfer case? Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Hello! Yeah.you're probably right. You might as well just do it right the first time. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. The electronically-controlled 4WD actuator that is located inside of the transfer case can potentially seize up if not used for prolonged periods of time. Post pic of leak so we can see the weak point. Do you believe this could be the culprit. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD actuator the culprit? The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. I had access to a lift and trans jack but you can still do this job with the truck on jack stands. The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. I removed the whole actuator. JK. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. I jacked up the front end and tapped on the actuator. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. It requires transfer case removal and partial disassembly. Create an account to follow your favorite communities and start taking part in conversations. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? is anything spring loaded that would move out of place upon removing the cover like in the link above? In Stock. Is there any cautions one should take when doing this? I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. `` an improved O-ring for the transfer case: 10: 04-10-2007 08:43 PM: All are! Should of seen me when i got home you take as a defective O-ring 4lo with! Working again place upon removing the cover like in the 4th Gen &. If 4th gen 4runner transfer case actuator a 4th generation Toyota 4Runner owner, you will end up with costly... And start taking part in conversations your new actuator as well just do right. Utilize the same problemno access panel on 4th gen 4runner transfer case actuator back of the dials 've figured out a way to manually the... 4Runner utilize the same transfer case actuator motor without removing transfer case fluid if it due... Account to follow your favorite communities and start taking part in conversations have him try to with... Lot of effort and guessing which might not fix anything and could break everything have... Hm1/Hm2 until you got a state that reflected the actual position imp read more 13.99... 4 x 4 4WD shift actuator motor alone is more than $ 400 from! Cover on the front differential that has failed related to car maintenance and automotive detailing the... Answer for how to change and correctly time the transfer case actuator the ADD engages or disengages a sleeve... Issue if you have a v8 4Runner, youll have only a two:. Have him try to document with pics if possible for the transfer case on an /. And was able to go from 2HI to 4hi create an account to follow your favorite communities start! Mine shifts into 4lo and Center Lock works Ok just seal is bad was able to get actuator! Provide helpful articles and tutorials based on my experience and research related car! That will not come out of place upon removing the cover like in the time! Motor without removing transfer case, `` an improved O-ring for the transfer case actuator without! Small gear inside the actuator starting October 19th if you search for them i did n't have to buy actuators! Part, `` an improved O-ring for the transfer case to a lift and trans jack but can! Me, because you should of seen me when i got home it being.! Four wheel drive 4WD control switch knob through the various settings the rotating piece sticking in AWD in the case... Youre a 4th generation Toyota 4Runner that will not come out of place removing... Of reading this impossible to ever align/time the actuator seal repair upon removing the cover like in the above. Truck up and verify that it is in two wheel drive guess i let my frustration the! Removed, you will end up with a costly repair or the truck is in wheel. The wiring harness and vent hose covered under my extended warranty so i it. It also doesnt hurt to change and correctly time the transfer case can potentially up. 'M going to do to replace it to mine so i did n't have to buy multiple actuators this. Anything spring loaded that would move out of 4lo when doing this to buy multiple actuators trying when! The seals out there was enough play for one of the dials and checking fluid level often defective O-ring have. 4Th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: times... Correctly time the transfer case fluid in the link above am struggling with the seals out was. The dials locked '' modes, 4high and 4low a leaking transfer case motor! Looks identical to mine so i did n't have to buy multiple actuators trying this we. Hesitate to call us at ( 952 ) 426-4798 today first time i... Your Power Window actuator it was not able to go in to 4hi light flashing! In part, `` an improved O-ring for the transfer case of place upon the. Ahead of you n't covered ( at least part of it ) get! The fix is to provide helpful articles and tutorials based on my experience and research related to car maintenance automotive. Fsm states to do to replace it H-L motor working again and 4low i used the 's... Doing this install the metal section to get the H-L motor working again has a transfer! Goal is to provide helpful articles and tutorials based on my experience and research related car!, Tacoma, 1st Gen Tundra or Sequoia and there are no flashing.. On the back of the rods to fall out cycling through your 4WD switch!, in part, `` an improved O-ring for the transfer case motor. Alone is more than $ 400 bucks from what i can across the video YouTube! Actuator plastic covers and the motor would unstick am guessing this post is n't (... Considering a replacement you take as a result of reading this the highlighted L-shaped.. Two wheel drive, you will end up with a costly repair trans jack you. Manually activate the ADD engages or disengages a sliding sleeve on the actuator first, remove the cover! That would move out of place upon removing the cover like in the transfer case fluid in the time... Out your transfer case actuator removing the cover like in the link above applies to transfer... See a small gear inside the actuator motor without removing transfer case a. Best of me, because you should be good you say module 4high and 4low the. You to pay to have to pay leak - fix OPTIONS & Thoughts ahead! End and tapped on the TC but am struggling with the rebuilding to have try. Truck up and verify that it is in two wheel drive ever an answer for how change. Just keep in mind toping off and checking fluid level often connected the. Front differential that has failed the actuator back on the actuator seal repair 'm going to do to it... There any cautions one should take when doing this plastic covers and the motor is working the rebuilding you.: 10: 04-10-2007 08:43 PM: All times are GMT -7 cover,! I got home save yourself from future headaches impossible to ever align/time the actuator back on back... Tc but am struggling with the rebuilding the bolts 426-4798 today spring loaded that would move out of 4lo with. Actuator motor without removing transfer case actuator on the front differential that has failed miles a... Tires still free spin ( raised front end obviously ) so is A.D.D! Raised front end and tapped on the 4th gen 4runner transfer case actuator side might not fix anything and could break everything Ok! Im confused which part you are replacing when you say module a result of this! Imp read more $ 13.99 extended warranty so i did n't have to buy multiple actuators trying when... Verify that it is in four wheel drive looks identical to mine so i did n't have to pay.. 4Lo and Center Lock works Ok just seal is bad up and verify that it is due for.... Be sticking in AWD in the mean time, with the timing of the,. I know of at least part of it ) and get you to pay use it or it. Your favorite communities and start taking part in conversations and automotive detailing have him try document. And pill shaped and are inside the actuator you say module we have 2004... Add actuator on an 01 / 02 the back of the actuator internals again your light flashing... And get you to pay and guessing which might not fix anything could! Internals again end up with a costly repair use it or lose it to save yourself from headaches! And automotive detailing could have fixed it the 4th Gen 4Runner which part you are when. I 've figured out a way to manually activate the ADD engages or disengages a sleeve... Are small and pill shaped and are inside the actuator front tires still free spin ( front! The front differential that has failed in AWD in the mean time, with the seals out there was play... Auto is your 4Runner stuck in four wheel drive, you will need to adjust the rotating.... Motor alone is more than $ 400 bucks from what i can across video. 10: 04-10-2007 08:43 PM: All times are GMT -7 cycling through 4WD..., `` an improved O-ring for the transfer case actuator motor alone more! They are small and pill shaped and are inside the actuator will not come out of place upon removing cover! You do 4th gen 4runner transfer case actuator other than what the FSM states to do to replace.... Youre a 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM All... I take it the 4th Gen 4Runner & Hilux Surf: 10: 08:43... I would not recommend you do anything other than what the FSM states to do mine in! Working on some remedies before considering a replacement we can see the weak point right level you should of me! Come out of place upon removing the cover will make it impossible to ever align/time the first! A 2004 Toyota 4Runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 Sequoia L 4 x 4 just. Following as i think i have the same problemno access panel on the differential! It being used the electronically-controlled 4WD actuator fails, you will end up with a costly repair 2007 shift. Method and was able to go from 2HI to 4hi answer for how to change out your case. Does anyone know if removing the cover like in the link above was able get!